Exploring DZX Apparel’s Blazer Manufacturing: Unveiling the Full Craftsmanship from Fabric to Finished Garment

Exploring DZX Apparel’s Blazer Manufacturing 

UNVEILING THE FULL CRAFTSMANSHIP FROM

FABRIC TO FINISHED GARMENT

DZX Apparel (Professional Apparel OEM/ODM Sourcing Supplier) – Precision in Every Production Step

1. Fabric Sourcing & Preliminary Processing: The Cornerstone of Premium Blazers

For our OEM/ODM blazer projects, fabric sourcing is the foundational step of quality control. We collaborate with compliant and trusted suppliers to procure high-grade fabrics that meet international quality benchmarks. Every fabric batch undergoes third-party testing for color fastness, shrinkage rate, and tensile strength to eliminate potential defects before production. After passing inspection, the fabric enters preliminary processing: pre-shrinking and steaming are conducted to stabilize the material, preventing deformation or size deviation post-delivery. For custom OEM/ODM orders, we offer flexible fabric customization, sourcing specific textures, patterns, or sustainable materials according to client requirements while adhering to promised lead times. This strict preliminary process lays a solid groundwork for the subsequent craftsmanship procedures of blazer manufacturing.

2. Cutting Craftsmanship: Precise Procedures for Perfect Fit

Cutting is a make-or-break key link in blazer manufacturing, involving multiple core procedures for our OEM/ODM services. We utilize CAD pattern design software to translate clients’ size specifications and custom requirements into accurate templates, ensuring consistency across all garment pieces. For small-batch orders, our team optimizes marker placement to minimize fabric waste while maintaining cutting precision—a balance that reflects our attention to both cost efficiency and quality. Experienced cutters manually inspect fabric layers (up to 10 layers for small runs) before cutting to avoid flaws in the material.

A critical control point in this stage is fabric fusing: we strictly monitor temperature, pressure, and duration during the fusing process to ensure the interlining bonds firmly with the fabric without warping. After cutting, all pieces (including shell fabric, lining, and interlining) are sorted, labeled with unique identifiers, and packed for delivery to the sewing workshop. This precise cutting process ensures that every blazer component is ready for seamless assembly in subsequent procedures.

3. Sewing Craftsmanship: Meticulous Procedures for Structural Excellence

The sewing stage is the core of blazer manufacturing, consisting of numerous detailed procedures for our OEM/ODM projects. For jacket production, our skilled sewers employ a variety of sophisticated stitching techniques, including plain stitching, fell stitching, slip stitching, hem stitching, pick stitching, overlocking, and pad stitching, to assemble components such as front panels, facings, back yokes, collars, and sleeves in a streamlined workflow.

Sleeve attachment is a major difficulty and focus of the process: our team ensures even fabric gathering, dense and uniform stitches, and proper tension control, resulting in a sleeve that fits naturally and aesthetically to the garment’s silhouette. For trouser sewing, the waistband section requires special attention; we use automatic overlocking equipment to finish trouser panel edges, ensuring neat stitches with moderate elasticity and no stretching deformation, while maintaining straight fabric grains. All critical joints are double-stitched for durability, and custom OEM/ODM demands (such as logo embroidery, unique lining patterns, or functional buttonholes) are seamlessly integrated into the process. With efficient business communication support, we ensure timely response to client needs and can turn custom designs into samples within a reasonable cycle, helping clients accelerate their product development.  

4. Pressing, Inspection & Packaging: The Final Polish for Global Delivery

Pressing is widely regarded as “the beautician of finished apparel” and is a decisive step in blazer manufacturing, involving multiple key pressing procedures for our OEM/ODM products. We use human-body-curve-specific molds and precisely control the ironing temperature, duration, and pressure to implement automated blocking and compression shaping. This process ensures the blazer fabric is smooth and crisp, with a well-proportioned, three-dimensional silhouette that exudes elegance and dignity.

After pressing, a rigorous two-step inspection process is implemented: first, our in-house QC team conducts a comprehensive check of every detail, including stitch density, fabric alignment, button firmness, and size accuracy. After passing in-house inspection, we submit the bulk order to a professional third-party full-inspection company for comprehensive testing. This third-party inspection adheres to international apparel quality standards, covering dimensional accuracy, stitching craftsmanship, fabric defects, and hardware durability—leaving no detail unexamined. We provide a full quality guarantee: we take full responsibility for any quality issues identified before shipment. Only after the third-party inspection confirms full compliance with quality requirements do we proceed with packaging.

Packaging consists of multiple standardized procedures: scanning codes for order tracking, matching garment components (such as jackets and trousers for suits), cleaning garments to remove dust or thread residues, replacing with brand-compliant hangers, attaching custom tags (per client branding), wrapping in breathable dust bags, sealing, and labeling with shipping information. Each blazer is packed in sturdy cartons tailored for international shipping to prevent damage during transit. With our capacity to deliver to over 20 countries worldwide, we ensure timely and safe delivery for global clients, completing the full OEM/ODM blazer production cycle with excellence.

5. Why Choose DZX Apparel as Your OEM/ODM Blazer Partner?

As a professional apparel OEM/ODM source supplier, we never engage in price competition that sacrifices quality. Instead, we differentiate ourselves through superior craftsmanship, efficient business communication, fast design and sampling, flexible small-batch production, and efficient delivery. Our 100+ professional employees across 5+ production lines ensure we can handle both small-batch premium orders and large-scale projects with equal precision. We offer end-to-end OEM/ODM solutions, from fabric sourcing and pattern making to final packaging and delivery—including the critical third-party full-inspection step to guarantee quality. We treat every client project as a partnership to drive their brand success in the competitive global apparel market. We welcome global clients to collaborate with us and experience the reliability and professionalism of our custom blazer manufacturing services.