Custom Knitting & Targeted Dyeing For Different Global Markets
All qualified raw yarns are sent directly to our in-house knitting and dyeing workshops without outsourcing. This closed-loop independent production mode fully guarantees fabric quality stability and consistent batch performance. We deploy multiple advanced circular knitting machines to produce diverse fabric types, including single jersey, interlock and rib fabrics suitable for all men’s basic tee styles. Our fabric weight ranges from 160gsm to 240gsm, covering ultra-thin breathable styles for Australia’s hot and humid seasons and thick durable styles for Canada’s cold and changeable weather.
We adopt standardized double-dyeing technology and professional anti-shrink finishing treatment for all customized fabrics. Independent laboratory test data verifies that the finished fabric shrinkage rate is controlled below 2.8% after three standard household washing cycles. This stable physical property perfectly adapts to repeated daily cleaning and long-term wearing needs of global end consumers. In addition, our color matching team strictly follows official Pantone color cards. We support exclusive custom color development for brand private collections, providing one-stop fabric color, gram weight and texture customization for all overseas OEM orders.
Dual QC Mode: In-Factory Fabric Check Plus Final Third-Party Batch Audit
We implement two layers of fabric quality inspection before formal cutting and mass production to eliminate hidden quality risks from the source. Our on-site QC personnel conduct hourly random sampling during fabric laying and preparation processes. They strictly check fabric surface defects, grain skew and color deviation between different batches. This real-time inline inspection keeps our blank fabric defective rate steadily under 1.2% throughout the whole year.
More importantly, all export fabrics used for orders shipped to USA, Australia and European countries must pass mandatory professional third-party inspection. Authorized professional inspectors follow international AQL2.5 inspection standards. They comprehensively test fabric physical properties, color fastness and harmful substance content to meet EU REACH environmental compliance requirements. All inspection reports are digitally archived for more than one year to support annual supplier audits and customs clearance of international brands. Relying on this mature dual quality control system, our factory maintains a stable 99% pass rate for all bulk T-shirt orders.