Here is what a typical third-party inspection covers for women knitwear. First is dimensional measurement. Inspectors measure chest width, body length, sleeve length, and shoulder width. Each measurement is compared against your tech pack. Tolerances are usually plus or minus 0.5 inches for most sizes.
Second is seam strength testing. The inspector pulls fabric on both sides of a seam until it breaks. For women‘s knitwear, a minimum pull force of 30 pounds is required for exported goods. This standard applies to shipments destined for the USA and European markets.
Third is color fastness. A wet white cloth is rubbed against the knit fabric for a set number of strokes. Dry rubbing requires 20 strokes at moderate pressure. Wet rubbing uses 10 strokes after the cloth is soaked. Color transferring to the white cloth indicates poor dye stability.
Fourth is fabric weight check. The inspector cuts a small square from a hidden area of the garment. This square is weighed on a calibrated scale. For mid-weight sweaters, the target is 250 to 320 grams per square meter. Lightweight knits fall between 180 and 220 GSM. Heavy outerwear knits run from 350 to 450 GSM.
Fifth is pilling assessment. The garment is rubbed against a standard abrasive surface in a lab machine. A rating scale from 1 to 5 measures surface change. Pilling score of 3.5 or higher is acceptable for USA and European buyers. Anything lower than 3.5 is rejected and reworked or replaced.
In-House QC Process Before Third-Party Check
Now let me explain how we control quality inside our factory before third-party inspection arrives. All starts with yarn inspection. We check every yarn cone for broken fibers, color variation, and correct thickness. Rejected yarn is sent back to the supplier at their cost.
Knitting stage QC includes stitch density checks. We measure stitches per inch at five points on each garment panel. Variation beyond 5 percent triggers a machine adjustment. This prevents visible lines or uneven patches in the finished garment.
Linking or sewing comes next. Our linking operators join knitted panels together. The join must have the exact same stitch count on both sides. Mismatched stitches create puckering and distortion. Operators stop work if gauge alignment drifts by more than one stitch per inch.
Washing, Finishing and Pressing Quality Standards
Washing and finishing add softness to many knitwear pieces. We use industrial washing machines with preset time and temperature cycles. Water temperature stays between 30 to 40 degrees Celsius for wool items. Cotton items can handle up to 60 degrees. We then tumble dry at low heat until reaching specific moisture levels.
Pressing removes wrinkles after drying. Steam pressing is used for most women knitwear. The press head moves top to bottom in a single smooth pass. Operators check for shine marks on the fabric surface. Shine indicates too much heat or pressure and requires rework.
Final In-House Garment Inspection
Final inspection covers the fully finished garment. Our QC team checks for loose threads, uneven ribs, and labeling accuracy. Any piece with defects is set aside for repairs. Our target is first-pass yield above 95 percent before third-party inspection.
AQL Sampling and Defect Classification Rules
Third-party inspector then visits our factory to sample from the finished batch. They pick random pieces using an AQL sampling table. For a batch of 500 pieces, the sample size is 50 garments. The acceptable defect count is 2 major defects and 5 minor defects per 50 pieces.
Major defects include holes in fabric, seam rips, or color mismatches. Minor defects include loose threads, slightly uneven hem, or minor yarn knots. Rejection happens if the batch exceeds these limits. We then sort the entire batch and fix all issues before a re-inspection.