Efficient Sample Development & Tech Pack Support
Sample development links design to mass production. We run a dedicated 200㎡ sampling room with 12 skilled technicians for men’s and women’s wear.The standard sample cycle takes 5–7 working days. We make fit samples, size set samples and pre-production samples per client needs. Each sample follows the tech pack strictly.
After feedback, we adjust patterns and details iteratively. This reduces bulk production mistakes by over 80%. For brands without full tech packs, our team provides pattern making and design advice.We handle all categories: Polo tees, jackets, dresses and casual wear. Our sample approval rate reaches 96% for global clients.Our factory service: We provide fast sample development and tech pack support. Professional pattern making ensures design accuracy and smooth bulk production for all-apparel styles.
Data-Driven Production Planning & Line Management
Smooth production needs clear planning. Our PMC team uses digital software to schedule orders, fabric lead times and sewing line capacity.We split bulk orders into small batches for flexible control. Daily output reaches 1,200–1,500 pieces for mixed men’s and women’s wear. This balances efficiency and quality.We assign dedicated production lines for different categories. For example, one line for men’s casual wear and another for women’s dresses. This reduces style change time by 25%.
Our supervisors track progress hourly. They solve bottlenecks like fabric delays or machine issues within 2 hours. We update clients weekly on order status for full transparency.Our factory service: We adopt digital production planning and dedicated line management. Stable daily output and real-time tracking ensure on-time delivery for global wholesale orders.
Full-Cycle QC & Mandatory ASAHI·LINK Inspection
Quality control runs through every production step. We have a 15-person QC team for in-line, semi-finished and finished product checks.During sewing, inspectors check stitching, measurements and details like zippers and buttons. They fix defects immediately, not after bulk completion.
Before packing, we do 100% visual inspection and random performance tests. For export orders to USA, Canada, Australia and Europe, ASAHI·LINK conducts final third-party inspection.They follow AQL Level II standards. For a 5,000-piece order, they check 315 pieces. Our annual pass rate stays above 95%. Failed batches get free rework.Our factory service: We implement full-cycle internal QC and ASAHI·LINK third-party inspection. Strict standards meet international quality requirements for global all-apparel shipments.